At MiniFest yesterday, I was summoned to the Traveller by a call over the PA. It was for a brief interview with a local journalist and to pose for a photo. Neither are something that I relish, but I did what I was told. There was quite a big article about MiniFest in the paper today, and on "The Mercury's" website. I think the photographer captured the Traveller's good side. Click on the image to see the full article.
I should say that I don't always wear loud shirts, but that's my Moke Californian shirt, custom made by the Moke Owners Association of Victoria. I only get it out on special occasions. The orange T-shirt is from Dean Wilhite's Dooderwear in the U.S. I have one of his Moke design and a Woody one. Click the buttons below to see the full design.
This blog will document the restoration of my 1961 internal tanked Morris Mini Traveller Mk1
Monday, November 7, 2011
Sunday, November 6, 2011
A Grand Day Out
The Traveller holding Sarah's baloon |
This was the fifth MiniFest, the Mini Car Club of Tasmania organise the show at the same time every second year, and each time they seem to get bigger and better. The theme for the show is "Any Mini, any condition" but each show seems to have fewer rusty wrecks than the previous one, as they're replaced with shiny restored and original cars. My Traveller scrubbed up OK, but was still one of the worst looking. The paint is an old re-spray and is pretty poor, there are large areas that are flaking off and a lot of visible rust staining (although not much rust).
A nice early 850, in a traditional colour. |
The most Travellers ever seen together in Tasmania? |
Mine's the orange one. |
The show ended with a ceremony to award a large number of trophies and I was pleased to be awarded "The car with the most potential". The guys presenting the trophies did wonder if this was a consolation prize.
MiniFest always ends with a cruise in convoy. In previous years it has been through the city, but this year was out of town on the highway. I'm not sure that it worked terribly well, and we all stopped in a very dubious location for a convoy photo, but it was still good fun. Barry and I took went in the moke, the Traveller's temporary permit didn't cover the convoy and it was further than I wanted to risk driving it.
A portion of the convoy at the photo stop. I was too lazy to walk to the front to try to get it all in. |
Saturday, November 5, 2011
More Brake work and It Lives!
Look at that lovely stainless steel gleaming |
Hexagon top master cylinders - looking a bit better than in the 'before' photo |
New pistons, seals, bleed screws, stainless sleeve - better than new. |
I figured new clevis were needed after seeing the one that came out |
It was when I went to bleed them that the problems started. Firstly I discovered that the thread for the bleed screw in the driver's side front whelle cylinder had stripped out. With some tools loaned to me by the local thread repair specialist, I managed to get it working again by drilling and tapping it for a helicoil. It worked OK but weeps a little unless the bleed screw is really tight. I'm either going to have to replace it with a bleed screw insert, or get a new wheel cylinder. Once that was repaired, I discovered a serious leak where the front brake line meets the brake hose on the passenger side. It meant that the radiator had to come out again in order to tighten it up. The tube nut on the end of the brake line has been abused over the years and is rounded off, which makes it nearly impossible to tighten. When I recondition the subframe the brake line will be replaced so it looks like new tube nuts are needed too.
Gunson's Eezibleed hooked up - the black hose gets pressure from the spare tyre. |
I eventually got it all bled, I bought a Gunson's Eezibleed, and it was excellent. I bled both the master cylinders on their own first, then connected them up and bled the clutch and brake systems. It was so easy, I could hardly believe it. It took a couple of goes around, firstly before adjusting the brakes, then again afterwards. They'll need adjusting after they've bedded in but are pretty good for now.
I spent the afternoon madly working to get the Traveller running well enough to drive to MiniFest 2011 tomorrow. Big Mini shows only come around every two years here so they aren't to be missed. I had a few small problems getting it started and running smoothly, but managed to get it to run well enough to risk the trip. It needs a thorough tune up, but should be OK. The brakes are a little spongey still but aren't as bad as I expected. The Traveller is unregistered so I organised a temporary permit which covers me for the duration of the event. Today's road testing was done on my personal test track, of course.
Friday, October 14, 2011
A Little Bit of Progress
Single Leading Shoe Wheel Cylinders |
Nice new bits and pieces |
When I stripped the brakes down I found that the hoses were very old and perished (perhaps they were even the 50 year old originals) and most of the fasteners, springs etc were pretty badly corroded, so Somerford also supplied new brake springs, hoses and a number of the smaller hardware items for the brake system. I managed to source some 'oversize' brake shoes. These are normal brake shoes that have been re-bonded with linings that are thicker than standard. They are a bit old fashioned now so were hard to find, luckily Minisport in South Australia still get them made. The drums are away being skimmed. Hopefully they have enough material left on them to be machined 60 thou over (the maximum legal oversize), so I can keep the date stamped original drums. SLS front brakes are notoriously bad so I want them to be as good as I can get them.
Not pretty, but hopefully functional |
Wednesday, August 17, 2011
Mini Estate History - Inception and Launch
BMC had long wheel base Mini variants in the pipeline even before the Mini sedans were released in 1959. The van, estates and pickup underwent development together. According to the Pressnell bible “The design was put together during 1959 in Dick Gallimore’s Longbridge body experimental shop, Doug Adams doing the essential of the work, to the directions of Issigonis, before passing the projects to John Sheppard to be drawn up.” Where the Mini sedan was to be a car for the district nurse, early Traveller advertisements show it as a car for the family man or even businessman. Estates were only to be available in one trim level, to match the more upmarket De-Luxe sedan of the time.
Presnell suggests that this may have been the first and only prototype, it is badged as an Austin which was common for most of the Mini prototypes developed at Longbridge. XOJ registration numbers were used in Birmingham between November 1958 and May 1959. At this stage the design is fairly complete. If you ignore the tacky aftermarket hubcaps the main differences are that it has squared off corners to the rear windows and one piece side windows. Photographs of it from the rear show that the doors are solidly framed all around - possibly made of sheet aluminium with a structural timber frame, like the Morris Minor Traveller.
BMC were of course a mongrel crossbreed of former competitors - primarily Austin and The Nuffield Group (Morris). At that time there was a large number of dealers who held either Morris or Austin concessions and the buying public still held faithfully to the model of car they'd always bought. As a result most BMC cars came in more than one flavour (six in the case of the 1100). The Mini estates escaped the worst of this badge engineering, being marketed as either a Morris Mini Traveller, or an Austin Se7en Countryman (later Austin Mini Countryman). Both names were drawn from previous estates in the Mini's ancestry, most obviously the Morris Minor Traveller and the Austin A30 Countryman.
For several years, Morris and Austin Mini sedans were built in separate plants, Cowley turned out Morrises while Longbridge turned out Austins. However most of the variant Mini models, including the coopers, pickups, vans and estates were assembled at Longbridge, regardless of marque. The bodies were built, painted and trimmed by Fisher and Ludlow at their factory in Castle Bromwich, then transported to Longbridge by rail to have the mechanicals installed. In other words my Morris was built by Austin.
The Countryman and Traveller were both launched on the 16th of September 1960, but had been in production since March that year. They were generally well received by the press. John Bolster in Motorsport, 9 December 1960 liked the de luxe interior trim level of the Traveller and praised the smoother gear change and less choppy ride afforded by the longer wheel base, in comparison to his own Mini sedan. The Autocar, 23 September 1960 wrote "Already holding a reputation of being a great little car, this latest version will certainly enhance this assessment. For town use it remains easy to park, and is fast through traffic because of its compact dimensions. On the open road its performance is adequate to transport four people and luggage with considerable economy and ease.". Bolster concluded his road test report with " This new small station wagon is an extremely attractive addition to the B.M.C. range. It is not spectacularly fast, but it keeps up a remarkable average speed over difficult roads. Many families will buy it as a second car, but it will turn out to be the sort of second car that soon takes first place in everybody's affections. At £623 it is more costly than the saloon but represents remarkable value.". I find it interesting that even in 1960 both reviewers tactfully described performance as "adequate" or "not spectacular". Its very common to hear that an 850cc Mini is underpowered for modern traffic conditions, but it looks as though that was the case even 50 years ago. Scanned copies of both road test articles are available from the downloadable documents section, to the left.
Following the press launch, the next big public display of both the Traveller and Countryman was at the London Motor Show at Earls Court in October 1960. The Traveller was on the Morris stand, mounted at a dramatic angle on a floodlit circular dais. Interestingly, the show car wears white-wall tyres with the paint scheme of white with a contrasting black roof. A two-tone colour scheme was never available from the factory, and anticipated the colour scheme of the Mini Supers and Coopers by almost a year.
The Countryman was displayed less dramatically, but perhaps equally eye catchingly, draped in a young model "Miss Austin", AKA Mandy Rice-Davies who went on to become a showgirl and friend of Christine Keeler of Profumo Affair infamy. Sadly the only picture I can find appears to have been taken after Miss Austin had finished for the day, however I did find a quote in "An Affair of State":
"The Mini was the most photographed car that year and many of the photographs show a cheeky, open-faced young girl with bobbed hair, thick black eyebrows, a turned-up nose and an appealing smile. Mandy was also photographed at receptions, cocktail parties, dinners, and on the way to lunch with the Mini's brilliant designer, Alex Issigonis."
Presnell suggests that this may have been the first and only prototype, it is badged as an Austin which was common for most of the Mini prototypes developed at Longbridge. XOJ registration numbers were used in Birmingham between November 1958 and May 1959. At this stage the design is fairly complete. If you ignore the tacky aftermarket hubcaps the main differences are that it has squared off corners to the rear windows and one piece side windows. Photographs of it from the rear show that the doors are solidly framed all around - possibly made of sheet aluminium with a structural timber frame, like the Morris Minor Traveller.
BMC were of course a mongrel crossbreed of former competitors - primarily Austin and The Nuffield Group (Morris). At that time there was a large number of dealers who held either Morris or Austin concessions and the buying public still held faithfully to the model of car they'd always bought. As a result most BMC cars came in more than one flavour (six in the case of the 1100). The Mini estates escaped the worst of this badge engineering, being marketed as either a Morris Mini Traveller, or an Austin Se7en Countryman (later Austin Mini Countryman). Both names were drawn from previous estates in the Mini's ancestry, most obviously the Morris Minor Traveller and the Austin A30 Countryman.
1955 Austin A30 Countryman |
1955 Morris Minor Traveller |
For several years, Morris and Austin Mini sedans were built in separate plants, Cowley turned out Morrises while Longbridge turned out Austins. However most of the variant Mini models, including the coopers, pickups, vans and estates were assembled at Longbridge, regardless of marque. The bodies were built, painted and trimmed by Fisher and Ludlow at their factory in Castle Bromwich, then transported to Longbridge by rail to have the mechanicals installed. In other words my Morris was built by Austin.
Theo Page's wonderful cut-away drawing illustrated the Motorsport road test. |
Traveller at Earls Court 1960 - Image courtesy www.photoarchives.co.uk |
Countryman sans "Miss Austin" courtesy www.photoarchives.co.uk |
The Countryman was displayed less dramatically, but perhaps equally eye catchingly, draped in a young model "Miss Austin", AKA Mandy Rice-Davies who went on to become a showgirl and friend of Christine Keeler of Profumo Affair infamy. Sadly the only picture I can find appears to have been taken after Miss Austin had finished for the day, however I did find a quote in "An Affair of State":
"The Mini was the most photographed car that year and many of the photographs show a cheeky, open-faced young girl with bobbed hair, thick black eyebrows, a turned-up nose and an appealing smile. Mandy was also photographed at receptions, cocktail parties, dinners, and on the way to lunch with the Mini's brilliant designer, Alex Issigonis."
Tuesday, August 16, 2011
Restoration has Officially Started
The BEFORE photo of the Master Cylinders |
Brake and Clutch Master Cylinders out and cleaned up a bit |
Tapered top and hexagon top master cylinders. |
Both the clutch and brake cylinders have a bore of 0.75". Later cars had all sorts of variations and swapped bore sizes back and forwards. The same outwards appearance could range from 0.75" through 0.70" to 0.625". There are also two variations in the main seal style. These early ones use a ring seal and a cup seal, but later they converted to two ring seals. Luckily seal kits are still readily available, although the brake one is harder to find in 0.75" than the clutch. I got mine from Somerford Spares in the the UK.
Unfortunately the metal cap for the brake cylinder is badly corroded and falling apart. These are virtually impossible to find replacements for, but are essential because they are a unique feature of the older Minis. There have been a few sold on ebay in recent times for insane prices, but luckily I managed to 'win' a single one a few years ago, that is in pretty good shape and although it was expensive was way under what some are selling for. The clutch one is a bit corroded but I think it will be servicable.
Friday, August 5, 2011
Documents Uploaded
I've uploaded some scanned copies of documents that I've collected over the years. The documents are hosted on the Google docs site, clicking the links in the box on the left hand side of the page will take you to the individual document. The documents can be browsed on line, downloaded or printed. Some of them are quite big files so might take a while to download.
So far I've uploaded two documents:
AKD1431 The Morris Mini - Traveller Service Parts List, January 1961 . This is a really useful document as its a full parts list for early Travellers. If you have a copy of the BMIHT CD of PDF files for the Mk1 Mini that you can still open, you will find that the parts manuals in it are for the van and pickup as well as the Traveller/Countryman and that there are separate books for mechanical parts and body parts. My scan is of a single book just for Travellers which includes mechanical and body parts. It also includes AKD3004 The Morris All-Steel Mini - Traveller Supplement, June 1961. I bought it a few years ago on ebay. It came in its original binder, which is unusual in being a long thin 'landscape' profile rather than the usual 'portrait' shape.
Parts lists are great for seeing how things go together because they have a lot of exploded diagrams, they also list the correct parts numbers, which can help you locate spare parts.
Reference M.7/1 Morris Mini Traveller Finishes and Upholsteries, April 1960. This is the colour cards and swatches mentioned in the previous blog post.
I will soon be uploading a sales brochure (its huge I have to scan it in pieces and splice it back together) and some original road tests and reports dating from when the Traveller was released.
So far I've uploaded two documents:
AKD1431 The Morris Mini - Traveller Service Parts List, January 1961 . This is a really useful document as its a full parts list for early Travellers. If you have a copy of the BMIHT CD of PDF files for the Mk1 Mini that you can still open, you will find that the parts manuals in it are for the van and pickup as well as the Traveller/Countryman and that there are separate books for mechanical parts and body parts. My scan is of a single book just for Travellers which includes mechanical and body parts. It also includes AKD3004 The Morris All-Steel Mini - Traveller Supplement, June 1961. I bought it a few years ago on ebay. It came in its original binder, which is unusual in being a long thin 'landscape' profile rather than the usual 'portrait' shape.
Parts lists are great for seeing how things go together because they have a lot of exploded diagrams, they also list the correct parts numbers, which can help you locate spare parts.
Reference M.7/1 Morris Mini Traveller Finishes and Upholsteries, April 1960. This is the colour cards and swatches mentioned in the previous blog post.
I will soon be uploading a sales brochure (its huge I have to scan it in pieces and splice it back together) and some original road tests and reports dating from when the Traveller was released.
Monday, August 1, 2011
Colour Finishes and Upholstery
Morris Mini Traveller Colour Finishes and Upholsteries, April 1960 |
The best thing about the cards is that they have been stored in the dark all this time so shouldn't have faded or discoloured. This will be a great help when it comes to matching the original colour, there were at least three variants of OEW used by BMC in the sixties. Likewise I will be able to compare the original vinyl swatches to the reproduction trim available today.
Once I have worked out how to store the files online, I'll post up a link so that anyone who wants a copy can download them, although the colour reproduction is not terribly good so they may not be much help. I have some parts manuals I'll try to scan and make available too.
Tuesday, July 26, 2011
Researching some History
One of the nice thing about British built minis is that the factory records were retained in an archive and its still possible to have access to the details for your particular car. These come in the form of a heritage certificate supplied (at quite a lot of expense) by the British Motor Industry Heritage Trust archive service. Almost as soon as I got the Traveller I applied for a certificate and received it a few weeks later. It isn't much for the money, but its a fascinating glimpse of the car's early days and provides some clues to its history.
The heritage certificate gives me a few useful bits of information. It lists the car/chassis number and the engine number confirming the original numbers on the car and it gives me a date of manufacture, which will help when it comes time to replace missing parts. It also lists the heater as a factory option and describes the original trim and colour scheme.
The heritage certificate also tells me that the Traveller was built for the UK home market and was despatched to Derbyshire Motors Limited on the 31st of January 1961. Derbyshire Motors were aparently part of a larger company that were Morris dealers in Derbyshire, UK. Thanks to a member of the Mk1 Conversions Forum I've found their showroom in Google maps, unfortunately there's not much to show what it was.
Apart from being my father's 19th birthday, the date of despatch is significant in that it is about 8 weeks before the Mini went on sale in Australia. Manufacturing was already underway here at that time, but the Mini was not officially released until 23 March 1961. Assuming my Traveller was exported early in its life, it was one of the first Minis of any body style in Australia.
Friday, July 15, 2011
Home at Last!
Plans Finally approved by Council |
Traveller and Moke about to go away for a few more months |
Wilkins Aerodrome, Wilkes Land, Antarctica |
All of a Sudden ... Nothing Happened
When I first brought the Traveller home I didn't yet have a proper garage or anywhere to work, so I had to put it into a rented storage shed. That was in February 2007...and then life got in the way. Its boring but in a nutshell, my wife and I celebrated our first anniversary, sold a house, bought a house, had a child, finished a marathon 13 year renovation of another house, sold that house and another flat then renovated our new house (more on that later). That brings us up to late 2009. During most of this time the Traveller languished in storage. I spent a fair bit of time researching, planning and tracking down elusive parts on ebay, but I didn't do anything to the Traveller for over 2 1/2 years.
In November 2009 there was going to be a big Mini show "MiniFest 2009", for the 50th anniversary. I decided that I wanted to have the Traveller there and that I was going to try to drive it. I had pieced together many of the missing parts I would need to get the car running. At that stage it had an engine, but that was just sitting in the engine bay, without any of its ancillaries fitted. The radiator and most of the cooling system was missing as were a number of smaller mechanical parts.
Over a period of several weeks I took my lunch break at the storage shed, which was just near my work. I bought an engine crane and used it to lift the engine out, I fitted a replacement radiator and cooling system, dropped it back in and connected everything up, using bits and pieces I already had plus some I borrowed and scrounged. Finally on the Friday before MiniFest I had it all re-assembled with a new battery fitted. I just needed to get it to start. It took a huge effort- there were at least half a dozen things preventing it from running, ranging from a wrongly aligned distributor drive, through to a cockroach egg blocking the fuel line. My lunch hour ran a bit over time that day - in fact I ended up spending nearly all afternoon lying on the floor in a pool of leaking petrol - but eventually it fired up, filling my storage shed with black smoke. It even settled down to a reasonable idle. Unfortunately the brakes were completely stuffed, and with no time to fix them, I had to trailer it to MiniFest.
MiniFest was a huge success, the Traveller got a lot of attention, particularly from the real mini aficionados. I was surprised, and very pleased, to be awarded a trophy for "The Car with the Most Potential", I'm glad the judges could see it the same way I do.
To cap it off I was asked to be lead car for the parade of Minis through town - only driving my Moke, not the Traveller. Unfortunately once the show was over, I still didn't have anywhere for the Traveller to live at my house, so back into storage it went for just a little longer.
In November 2009 there was going to be a big Mini show "MiniFest 2009", for the 50th anniversary. I decided that I wanted to have the Traveller there and that I was going to try to drive it. I had pieced together many of the missing parts I would need to get the car running. At that stage it had an engine, but that was just sitting in the engine bay, without any of its ancillaries fitted. The radiator and most of the cooling system was missing as were a number of smaller mechanical parts.
Mini Fans not Admiring Eddie |
Over a period of several weeks I took my lunch break at the storage shed, which was just near my work. I bought an engine crane and used it to lift the engine out, I fitted a replacement radiator and cooling system, dropped it back in and connected everything up, using bits and pieces I already had plus some I borrowed and scrounged. Finally on the Friday before MiniFest I had it all re-assembled with a new battery fitted. I just needed to get it to start. It took a huge effort- there were at least half a dozen things preventing it from running, ranging from a wrongly aligned distributor drive, through to a cockroach egg blocking the fuel line. My lunch hour ran a bit over time that day - in fact I ended up spending nearly all afternoon lying on the floor in a pool of leaking petrol - but eventually it fired up, filling my storage shed with black smoke. It even settled down to a reasonable idle. Unfortunately the brakes were completely stuffed, and with no time to fix them, I had to trailer it to MiniFest.
Tasmania's answer to Monty Watkins |
My Sister's old 1971 Mini K |
To cap it off I was asked to be lead car for the parade of Minis through town - only driving my Moke, not the Traveller. Unfortunately once the show was over, I still didn't have anywhere for the Traveller to live at my house, so back into storage it went for just a little longer.
Wednesday, July 13, 2011
Getting Eddie to Tasmania
Being collected in Sydney |
...Then it disappeared...
Literally 'dropped off' at Brett's |
On Rod's Trailer behind the Mighty RAV4 |
The return trip was not so great. I got sick - really sick - on the ferry, I'm not certain whether it was the Swedish meatballs for lunch or the fish and chips for dinner. Another sleepless night (spent mostly on the toilet) didn't help. Back on land Faye, Rod's wife, came to my rescue with some good drugs and after another few hundred kilometres with James driving while I tried to maintain control of my bodily functions we rolled Eddie into my hired storage shed.
Tuesday, July 12, 2011
Finding a Traveller
The Clubman that got away - later saved by an enthusiast |
One of the photos from the original ad |
Getting the Ball Rolling
This blog has been around nearly as long as I've had the Traveller, so its time to get it started I think. I've owned my Traveller since January 2007, but am only now starting the restoration - I don't like to rush these things.
An introduction:
This is my 1961 Morris Mini Traveller, he's a woody so is affectionately known as Eddie, after Edward Woodward. Eddie rolled off the Longbridge production line on the 31st of January 1961 (my Dad's 19th birthday).
The heritage certificate shows that he is still in his original colours and he still has the optional extra heater fitted, when he was delivered to Derbyshire Motors Ltd, in Derwent Street, Derby.
Travellers are very rare in Australia, they were never built here and only a handful came in as private imports. Mine is even more unusual in being an early 'internal tank' model. For the first year of production Morris Travellers and the similar Austin Countryman had the fuel tank in the rear, in a similar position to that of the sedans, with a filler cap protruding from the left hand side rear panel. A year later the under floor tank of the Mini van was adopted, with its filler recessed into the right hand side rear panel.
An introduction:
This is my 1961 Morris Mini Traveller, he's a woody so is affectionately known as Eddie, after Edward Woodward. Eddie rolled off the Longbridge production line on the 31st of January 1961 (my Dad's 19th birthday).
The heritage certificate shows that he is still in his original colours and he still has the optional extra heater fitted, when he was delivered to Derbyshire Motors Ltd, in Derwent Street, Derby.
Fuel tank on the left and spare wheel well and battery in the same location as the sedan. |
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